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Do Or Die

The EX500 has struggled throughout the flavour alongside an intermittent ignition number that likes to nurture its ugly caput land I am leading a race or simply earlier the commencement of one.  Two DNFs in addition to a unsafe fifth house complete land running on i cylinder convey proven real frustrating to my dream of winning 2 championships inward the same yr on 2 unlike bikes.  Instead of leading the V5 class inward points, I am inward a maddening 2nd seat 8 entitle points downwards on the leader.  There remains solely i consequence at Road Atlanta, September 11th earlier the Grand National Finals at Barber Motorsports Park inward October.  We are inward the squash now, it's produce or piece of job time.  I may never larn this unopen again.

Ignition problems are ever a huge hurting inward the ass, specially the intermittent type.  Sometimes they appear to move oestrus or wet related, other times they move on randomly, every bit if on a whim.   I convey struggled alongside points systems, magnetos, CDIs, stators, rotors, coils (both primary in addition to secondary), wires broken internally alongside no say tale harm to the insulation, sheared flywheel keys, bad fuses that looked good, corroded soil straps, shorted kill switch wires (inside a handlebar no less!), bad batteries that exam good, proficient components that exam bad in addition to simply nearly everything inward between.

The fourth dimension for fiddle-fucking roughly alongside the EX was over.  I steeled my nervus in addition to tore into the guts of the wiring.  The harness is nearly every bit uncomplicated every bit it gets,  just what was needed to render 12 volts from the battery to the coils in addition to ignitor unit, in addition to a switch to plough it on in addition to off.  There is no electrical starter, no charging system, no lighting, barely fifty-fifty a rotor, simply plenty to trigger the pick-ups.  My finish was to withdraw anything that didn't demand to move there, in addition to search for the origin crusade of this problem.  Several feet of wire, an aftermarket rev limiter, a solenoid in addition to fused plug were shape out from the person of the machine.  Re-loomed in addition to re-taped I wheeled the bike to the starter roller in addition to hoped for the best....

"Simplified" wiring harness.  This shouldn't move likewise hard to figure out, right?

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